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HVPE Growth Approach
Cree Materials synthesizes
GaN substrates using a hydride vapor phase epitaxy (HVPE)-based
method. During the HVPE process, HCl reacts with molten Ga
to form GaCl, which in turn reacts with NH3 to form GaN.
The large growth rate enables the growth of self-supporting
wafer thicknesses in a convenient time period.
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HVPE
Boule Approach
Cree
Materials utilizes a seeded boule growth approach to improve
crystalline quality and electrical purity. The HVPE growth
of millimeters of GaN enables substrate slicing to make
several substrates from one growth run. Dislocation density
has been found to be reduced with boule length.
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CMP and Wafer Finish
Cree
Materials employs a patented-CMP process to remove
damage introduced during previous wafer fabrication
steps. The resulting surfaces have an RMS surface
roughness less than 5 Â with a clearly visible atomic
step structure.
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Thermal Conductivity
The thermal conductivity of Cree Materials' substrates has
been measured as a function of temperature by the laser flash
method. At room temperature, the thermal conductivity of
Cree Materials' wafers measured as high as 220 W/m-K.
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Semi-Insulating GaN Wafers
Cree is developing semi-insulating GaN wafers by introducing
iron to compensate for residual donors.
The resistivity of GaN:Fe is greater than 10^8 ohm-cm at
room temperature, as shown in the COREMA resitivity map.
Semi-insulating substrates are currently available in engineering
quantities to select customers.
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